254 lines
10 KiB
Python
254 lines
10 KiB
Python
# ##########################################################
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# FlatCAM: 2D Post-processing for Manufacturing #
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# http://flatcam.org #
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# File Author: Marius Adrian Stanciu (c) #
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# Date: 3/10/2019 #
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# MIT Licence #
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# ##########################################################
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from appPreProcessor import AppPreProcTools
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class Paste_GRBL(AppPreProcTools):
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include_header = True
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coordinate_format = "%.*f"
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feedrate_format = '%.*f'
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def start_code(self, p):
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units = ' ' + str(p['units']).lower()
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gcode = '(This preprocessor is used only with the SolderPaste Plugin and with MACH3-like controllers.)\n\n'
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xmin = '%.*f' % (p.coords_decimals, p['obj_options']['xmin'])
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xmax = '%.*f' % (p.coords_decimals, p['obj_options']['xmax'])
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ymin = '%.*f' % (p.coords_decimals, p['obj_options']['ymin'])
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ymax = '%.*f' % (p.coords_decimals, p['obj_options']['ymax'])
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gcode += '\n(TOOLS DIAMETER: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Dia: %s' % str(val["tooldia"]) + units + ')\n'
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gcode += '\n(MARGIN: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Margin: %s' % str(
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val['data']["tools_solderpaste_margin"]) + ')\n'
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gcode += '\n(FEEDRATE XY: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Feedrate XY: %s' % \
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str(val['data']["tools_solderpaste_frxy"]) + units + '/min' + ')\n'
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gcode += '\n(FEEDRATE RAPIDS: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Feedrate Rapids: %s' % \
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str(val['data']["tools_solderpaste_fr_rapids"]) + units + '/min' + ')\n'
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gcode += '\n(FEEDRATE Z: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Feedrate Z: %s' % \
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str(val['data']["tools_solderpaste_frz"]) + units + '/min' + ')\n'
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gcode += '\n(FEEDRATE Z_DISPENSE: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Feedrate Z_Dispense: %s' % \
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str(val['data']["tools_solderpaste_frz_dispense"]) + units + '/min' + ')\n'
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gcode += '\n(Z_DISPENSE START: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Z_Dispense_Start: %s' % str(
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val['data']["tools_solderpaste_z_start"]) + units + ')\n'
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gcode += '\n(Z_DISPENSE: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Z_Dispense: %s' % str(
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val['data']["tools_solderpaste_z_dispense"]) + units + ')\n'
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gcode += '\n(Z_DISPENSE STOP: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Z_Dispense_Stop: %s' % str(
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val['data']["tools_solderpaste_z_stop"]) + units + ')\n'
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gcode += '\n(Z_TRAVEL: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Z_Travel: %s' % str(
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val['data']["tools_solderpaste_z_travel"]) + units + ')\n'
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gcode += '\n(Z_TOOLCHANGE: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Z_Toolchange: %s' % str(
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val['data']["tools_solderpaste_z_toolchange"]) + units + ')\n'
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gcode += '\n(XY_TOOLCHANGE: )\n'
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for tool, val in p['tools'].items():
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xy_tc_coords = val['data']["tools_solderpaste_xy_toolchange"]
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if isinstance(xy_tc_coords, str):
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temp_val = xy_tc_coords.replace('[', '').replace(']', '')
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coords_xy = [float(eval(a)) for a in temp_val.split(",") if a != '']
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else:
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coords_xy = xy_tc_coords
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xy_coords_formatted = "%.*f, %.*f" % (p.decimals, coords_xy[0], p.decimals, coords_xy[1])
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gcode += '(Tool: %s -> ' % str(tool) + 'X,Y Toolchange: %s' % xy_coords_formatted + units + ')\n'
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gcode += '\n(Spindle Speed FWD: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Spindle Speed FWD: %s RPM' % str(
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val['data']["tools_solderpaste_speedfwd"]) + units + ')\n'
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gcode += '\n(Dwell FWD: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Dwell FWD: %s' % str(
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val['data']["tools_solderpaste_dwellfwd"]) + units + ')\n'
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gcode += '\n(Spindle Speed REV: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Spindle Speed REV: %s RPM' % str(
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val['data']["tools_solderpaste_speedrev"]) + units + ')\n'
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gcode += '\n(Dwell REV: )\n'
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for tool, val in p['tools'].items():
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gcode += '(Tool: %s -> ' % str(tool) + 'Dwell REV: %s' % str(
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val['data']["tools_solderpaste_dwellrev"]) + units + ')\n'
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if 'Paste' in p.pp_solderpaste_name:
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gcode += '(Preprocessor SolderPaste Dispensing Geometry: ' + str(p.pp_solderpaste_name) + ')\n' + '\n'
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gcode += '(X range: ' + '{: >9s}'.format(xmin) + ' ... ' + '{: >9s}'.format(xmax) + ' ' + units + ')\n'
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gcode += '(Y range: ' + '{: >9s}'.format(ymin) + ' ... ' + '{: >9s}'.format(ymax) + ' ' + units + ')\n\n'
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gcode += ('G20\n' if p.units.upper() == 'IN' else 'G21\n')
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gcode += 'G90\n'
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gcode += 'G17\n'
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gcode += 'G94\n'
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return gcode
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def lift_code(self, p):
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return 'G01 Z' + self.coordinate_format % (p.coords_decimals, float(p['z_travel'])) + \
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' F%s' % str(p['fr_rapids'])
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def down_z_start_code(self, p):
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return 'G01 Z' + self.coordinate_format % (p.coords_decimals, float(p['z_start'])) + ' F%s' % str(p['frz'])
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def lift_z_dispense_code(self, p):
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return 'G01 Z' + self.coordinate_format % (p.coords_decimals, float(p['z_dispense'])) + \
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' F%s' % str(p['frz_dispense'])
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def down_z_stop_code(self, p):
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return 'G01 Z' + self.coordinate_format % (p.coords_decimals, float(p['z_stop'])) + ' F%s' % str(p['frz'])
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def toolchange_code(self, p):
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fr_rapids = float(p['fr_rapids'])
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z_toolchange = float(p['z_toolchange'])
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if isinstance(p['xy_toolchange'], str):
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temp_val = p['xy_toolchange'].replace('[', '').replace(']', '')
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toolchangexy = [float(eval(a)) for a in temp_val.split(",") if a != '']
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else:
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toolchangexy = p['xy_toolchange']
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if toolchangexy is not None:
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x_toolchange = toolchangexy[0]
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y_toolchange = toolchangexy[1]
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else:
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x_toolchange = 0.0
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y_toolchange = 0.0
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toolC_formatted = '%.*f' % (p.decimals, float(p['toolC']))
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if toolchangexy is not None:
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gcode = """
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(Toolchange: START)
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G01 Z{z_toolchange} F{fr_rapids}
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G01 X{x_toolchange} Y{y_toolchange} F{fr_rapids}
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T{tool}
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(MSG, Change to Tool with Nozzle Dia = {toolC})
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M0
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G01 Z{z_toolchange} F{fr_rapids}
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""".format(x_toolchange=self.coordinate_format % (p.coords_decimals, x_toolchange),
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y_toolchange=self.coordinate_format % (p.coords_decimals, y_toolchange),
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z_toolchange=self.coordinate_format % (p.coords_decimals, z_toolchange),
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tool=int(int(p.tool)),
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toolC=toolC_formatted,
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fr_rapids=fr_rapids)
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else:
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gcode = """
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(Toolchange: START)
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G01 Z{z_toolchange} F{fr_rapids}
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T{tool}
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(MSG, Change to Tool with Nozzle Dia = {toolC})
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M0
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G01 Z{z_toolchange} F{fr_rapids}
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""".format(z_toolchange=self.coordinate_format % (p.coords_decimals, z_toolchange),
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tool=int(int(p.tool)),
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toolC=toolC_formatted,
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fr_rapids=fr_rapids)
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return gcode
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def position_code(self, p):
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# formula for skewing on x for example is:
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# x_fin = x_init + y_init/slope where slope = p._bed_limit_y / p._bed_skew_x (a.k.a tangent)
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if p._bed_skew_x == 0:
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x_pos = p.x + p._bed_offset_x
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else:
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x_pos = (p.x + p._bed_offset_x) + ((p.y / p._bed_limit_y) * p._bed_skew_x)
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if p._bed_skew_y == 0:
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y_pos = p.y + p._bed_offset_y
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else:
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y_pos = (p.y + p._bed_offset_y) + ((p.x / p._bed_limit_x) * p._bed_skew_y)
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return ('X' + self.coordinate_format + ' Y' + self.coordinate_format) % \
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(p.coords_decimals, x_pos, p.coords_decimals, y_pos)
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def rapid_code(self, p):
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return ('G01 ' + self.position_code(p)).format(**p) + ' F%s' % str(p['fr_rapids']) + \
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'\nG01 Z' + self.coordinate_format % (p.coords_decimals, float(p['z_travel'])) + \
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' F%s' % str(p['fr_rapids'])
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def linear_code(self, p):
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return ('G01 ' + self.position_code(p)).format(**p) + ' F' + \
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str(self.feedrate_format % (p.fr_decimals, float(p['frxy'])))
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def end_code(self, p):
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coords_xy = [float(eval(a)) for a in p['xy_end'].split(",") if a != '']
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gcode = ('G01 Z' + self.feedrate_format % (p.fr_decimals, float(p['z_toolchange'])) +
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'F%s' % str(p['fr_rapids']) + "\n")
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if coords_xy and coords_xy != '':
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gcode += 'G01 X{x} Y{y}'.format(x=coords_xy[0], y=coords_xy[1]) + ' F%s' % str(p['fr_rapids']) + "\n"
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return gcode
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def feedrate_xy_code(self, p):
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return ''
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def z_feedrate_code(self, p):
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return 'G01 F' + str(self.feedrate_format % (p.fr_decimals, float(p['frz'])))
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def feedrate_z_dispense_code(self, p):
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return 'G01 F' + str(self.feedrate_format % (p.fr_decimals, float(p['frz_dispense'])))
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def spindle_fwd_code(self, p):
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if p.spindlespeed:
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return 'M03 S' + str(float(p['speedfwd']))
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else:
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return 'M03'
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def spindle_rev_code(self, p):
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if p.spindlespeed:
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return 'M04 S' + str(float(p['speedrev']))
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else:
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return 'M04'
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def spindle_off_code(self, p):
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return 'M05'
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def dwell_fwd_code(self, p):
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if p.dwelltime:
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return 'G4 P' + str(float(p['dwellfwd']))
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def dwell_rev_code(self, p):
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if p.dwelltime:
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return 'G4 P' + str(float(p['dwellrev']))
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