# Include your custom HAL commands here # This file will not be overwritten when you run stepconf again #net spindle-on <= spindle.0.on # ===================================================================== # Vevor D100 VFD Modbus (mb2hal) Integration # ===================================================================== # Load the mb2hal component loadusr -Wn vfd mb2hal config=vfd_d100.ini # Load helper components loadrt scale names=spindle_speed_scale,spindle_feedback_scale loadrt mux2 names=spindle_dir_mux,spindle_run_mux loadrt near names=spindle_at_speed_near # Add helper components to the servo thread addf spindle_speed_scale servo-thread addf spindle_feedback_scale servo-thread addf spindle_dir_mux servo-thread addf spindle_run_mux servo-thread addf spindle_at_speed_near servo-thread # ===================================================================== # 1. Spindle Run & Direction Logic # ===================================================================== # Direction Mux Input Values: 2.0 = Forward Run, 4.0 = Reverse Run setp spindle_dir_mux.in0 2.0 setp spindle_dir_mux.in1 4.0 # Run Mux Input Values: 8.0 = Stop, in1 = value from direction mux setp spindle_run_mux.in0 8.0 # Connect selection signals net spindle-rev-sig spindle.0.reverse => spindle_dir_mux.sel net spindle-dir-cmd spindle_dir_mux.out => spindle_run_mux.in1 net spindle-on-sig spindle.0.on => spindle_run_mux.sel net spindle-run-cmd spindle_run_mux.out => vfd.control.00.float # ===================================================================== # 2. Spindle Commanded Speed Scaling # ===================================================================== # Gain = 4000 / 24000 = 0.16666667 setp spindle_speed_scale.gain 0.16666667 setp spindle_speed_scale.offset 0.0 # Connect signals net spindle-speed-cmd spindle.0.speed-out-abs => spindle_speed_scale.in net spindle-speed-scaled spindle_speed_scale.out => vfd.speed.00.float # ===================================================================== # 3. Spindle Speed Feedback (RPM to RPS) # ===================================================================== # Gain = 1 / 60 = 0.01666667 (converts RPM to RPS) setp spindle_feedback_scale.gain 0.01666667 setp spindle_feedback_scale.offset 0.0 # Connect signals net spindle-rpm-feedback vfd.metrics.rpm.float => spindle_feedback_scale.in net spindle-rps-feedback spindle_feedback_scale.out => spindle.0.speed-in # ===================================================================== # 4. Spindle "At Speed" Detection # ===================================================================== # Configure allowable difference (e.g., within 5% or 300 RPM) setp spindle_at_speed_near.difference 300.0 # We want the speed to be compared on the absolute commanded speed (RPM) net spindle-speed-cmd => spindle_at_speed_near.in1 net spindle-rpm-feedback => spindle_at_speed_near.in2 net spindle-at-speed spindle_at_speed_near.out => spindle.0.at-speed