- added a choice of plotting the kind of geometry for the CNC plot (all, travel and cut kind of geometries) in CNCJob Selected Tab
351 lines
15 KiB
Python
351 lines
15 KiB
Python
from PyQt5 import QtGui
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from GUIElements import FCEntry
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from FlatCAMTool import FlatCAMTool
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from FlatCAMObj import *
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import math
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class ToolCalculator(FlatCAMTool):
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toolName = "Calculators"
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v_shapeName = "V-Shape Tool Calculator"
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unitsName = "Units Calculator"
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eplateName = "ElectroPlating Calculator"
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def __init__(self, app):
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FlatCAMTool.__init__(self, app)
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self.app = app
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## Title
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title_label = QtWidgets.QLabel("<font size=4><b>%s</b></font>" % self.toolName)
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self.layout.addWidget(title_label)
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############################
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## V-shape Tool Calculator ##
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############################
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self.v_shape_spacer_label = QtWidgets.QLabel(" ")
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self.layout.addWidget(self.v_shape_spacer_label)
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## Title of the V-shape Tools Calculator
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v_shape_title_label = QtWidgets.QLabel("<font size=3><b>%s</b></font>" % self.v_shapeName)
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self.layout.addWidget(v_shape_title_label)
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## Form Layout
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form_layout = QtWidgets.QFormLayout()
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self.layout.addLayout(form_layout)
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self.tipDia_label = QtWidgets.QLabel("Tip Diameter:")
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self.tipDia_entry = FCEntry()
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# self.tipDia_entry.setFixedWidth(70)
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self.tipDia_entry.setAlignment(QtCore.Qt.AlignRight | QtCore.Qt.AlignVCenter)
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self.tipDia_label.setToolTip('This is the diameter of the tool tip.\n'
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'The manufacturer specifies it.')
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self.tipAngle_label = QtWidgets.QLabel("Tip Angle:")
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self.tipAngle_entry = FCEntry()
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# self.tipAngle_entry.setFixedWidth(70)
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self.tipAngle_entry.setAlignment(QtCore.Qt.AlignRight | QtCore.Qt.AlignVCenter)
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self.tipAngle_label.setToolTip("This is the angle of the tip of the tool.\n"
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"It is specified by manufacturer.")
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self.cutDepth_label = QtWidgets.QLabel("Cut Z:")
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self.cutDepth_entry = FCEntry()
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# self.cutDepth_entry.setFixedWidth(70)
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self.cutDepth_entry.setAlignment(QtCore.Qt.AlignRight | QtCore.Qt.AlignVCenter)
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self.cutDepth_label.setToolTip("This is the depth to cut into the material.\n"
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"In the CNCJob is the CutZ parameter.")
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self.effectiveToolDia_label = QtWidgets.QLabel("Tool Diameter:")
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self.effectiveToolDia_entry = FCEntry()
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# self.effectiveToolDia_entry.setFixedWidth(70)
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self.effectiveToolDia_entry.setAlignment(QtCore.Qt.AlignRight | QtCore.Qt.AlignVCenter)
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self.effectiveToolDia_label.setToolTip("This is the tool diameter to be entered into\n"
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"FlatCAM Gerber section.\n"
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"In the CNCJob section it is called >Tool dia<.")
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# self.effectiveToolDia_entry.setEnabled(False)
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form_layout.addRow(self.tipDia_label, self.tipDia_entry)
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form_layout.addRow(self.tipAngle_label, self.tipAngle_entry)
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form_layout.addRow(self.cutDepth_label, self.cutDepth_entry)
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form_layout.addRow(self.effectiveToolDia_label, self.effectiveToolDia_entry)
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## Buttons
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self.calculate_vshape_button = QtWidgets.QPushButton("Calculate")
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# self.calculate_button.setFixedWidth(70)
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self.calculate_vshape_button.setToolTip(
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"Calculate either the Cut Z or the effective tool diameter,\n "
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"depending on which is desired and which is known. "
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)
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self.empty_label = QtWidgets.QLabel(" ")
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form_layout.addRow(self.empty_label, self.calculate_vshape_button)
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######################
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## Units Calculator ##
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######################
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self.unists_spacer_label = QtWidgets.QLabel(" ")
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self.layout.addWidget(self.unists_spacer_label)
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## Title of the Units Calculator
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units_label = QtWidgets.QLabel("<font size=3><b>%s</b></font>" % self.unitsName)
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self.layout.addWidget(units_label)
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#Grid Layout
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grid_units_layout = QtWidgets.QGridLayout()
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self.layout.addLayout(grid_units_layout)
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inch_label = QtWidgets.QLabel("INCH")
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mm_label = QtWidgets.QLabel("MM")
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grid_units_layout.addWidget(mm_label, 0, 0)
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grid_units_layout.addWidget( inch_label, 0, 1)
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self.inch_entry = FCEntry()
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# self.inch_entry.setFixedWidth(70)
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self.inch_entry.setAlignment(QtCore.Qt.AlignRight | QtCore.Qt.AlignVCenter)
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self.inch_entry.setToolTip("Here you enter the value to be converted from INCH to MM")
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self.mm_entry = FCEntry()
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# self.mm_entry.setFixedWidth(130)
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self.mm_entry.setAlignment(QtCore.Qt.AlignRight | QtCore.Qt.AlignVCenter)
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self.mm_entry.setToolTip("Here you enter the value to be converted from MM to INCH")
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grid_units_layout.addWidget(self.mm_entry, 1, 0)
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grid_units_layout.addWidget(self.inch_entry, 1, 1)
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####################################
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## ElectroPlating Tool Calculator ##
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####################################
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self.plate_spacer_label = QtWidgets.QLabel(" ")
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self.layout.addWidget(self.plate_spacer_label)
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## Title of the ElectroPlating Tools Calculator
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plate_title_label = QtWidgets.QLabel("<font size=3><b>%s</b></font>" % self.eplateName)
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plate_title_label.setToolTip(
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"This calculator is useful for those who plate the via/pad/drill holes,\n"
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"using a method like grahite ink or calcium hypophosphite ink or palladium chloride."
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)
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self.layout.addWidget(plate_title_label)
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## Plate Form Layout
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plate_form_layout = QtWidgets.QFormLayout()
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self.layout.addLayout(plate_form_layout)
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self.pcblengthlabel = QtWidgets.QLabel("Board Length:")
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self.pcblength_entry = FCEntry()
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# self.pcblengthlabel.setFixedWidth(70)
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self.pcblength_entry.setAlignment(QtCore.Qt.AlignRight | QtCore.Qt.AlignVCenter)
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self.pcblengthlabel.setToolTip('This is the board length. In centimeters.')
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self.pcbwidthlabel = QtWidgets.QLabel("Board Width:")
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self.pcbwidth_entry = FCEntry()
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# self.pcbwidthlabel.setFixedWidth(70)
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self.pcbwidth_entry.setAlignment(QtCore.Qt.AlignRight | QtCore.Qt.AlignVCenter)
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self.pcbwidthlabel.setToolTip('This is the board width.In centimeters.')
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self.cdensity_label = QtWidgets.QLabel("Current Density:")
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self.cdensity_entry = FCEntry()
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# self.cdensity_entry.setFixedWidth(70)
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self.cdensity_entry.setAlignment(QtCore.Qt.AlignRight | QtCore.Qt.AlignVCenter)
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self.cdensity_label.setToolTip("Current density to pass through the board. \n"
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"In Amps per Square Feet ASF.")
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self.growth_label = QtWidgets.QLabel("Copper Growth:")
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self.growth_entry = FCEntry()
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# self.growth_entry.setFixedWidth(70)
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self.growth_entry.setAlignment(QtCore.Qt.AlignRight | QtCore.Qt.AlignVCenter)
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self.growth_label.setToolTip("How thick the copper growth is intended to be.\n"
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"In microns.")
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# self.growth_entry.setEnabled(False)
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self.cvaluelabel = QtWidgets.QLabel("Current Value:")
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self.cvalue_entry = FCEntry()
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# self.cvaluelabel.setFixedWidth(70)
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self.cvalue_entry.setAlignment(QtCore.Qt.AlignRight | QtCore.Qt.AlignVCenter)
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self.cvaluelabel.setToolTip('This is the current intensity value\n'
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'to be set on the Power Supply. In Amps.')
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self.cvalue_entry.setDisabled(True)
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self.timelabel = QtWidgets.QLabel("Time:")
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self.time_entry = FCEntry()
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# self.timelabel.setFixedWidth(70)
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self.time_entry.setAlignment(QtCore.Qt.AlignRight | QtCore.Qt.AlignVCenter)
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self.timelabel.setToolTip('This is the calculated time required for the procedure.\n'
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'In minutes.')
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self.time_entry.setDisabled(True)
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plate_form_layout.addRow(self.pcblengthlabel, self.pcblength_entry)
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plate_form_layout.addRow(self.pcbwidthlabel, self.pcbwidth_entry)
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plate_form_layout.addRow(self.cdensity_label, self.cdensity_entry)
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plate_form_layout.addRow(self.growth_label, self.growth_entry)
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plate_form_layout.addRow(self.cvaluelabel, self.cvalue_entry)
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plate_form_layout.addRow(self.timelabel, self.time_entry)
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## Buttons
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self.calculate_plate_button = QtWidgets.QPushButton("Calculate")
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# self.calculate_button.setFixedWidth(70)
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self.calculate_plate_button.setToolTip(
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"Calculate the current intensity value and the procedure time,\n "
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"depending on the parameters above"
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)
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self.empty_label_2 = QtWidgets.QLabel(" ")
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plate_form_layout.addRow(self.empty_label_2, self.calculate_plate_button)
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self.layout.addStretch()
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## Signals
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self.cutDepth_entry.textChanged.connect(self.on_calculate_tool_dia)
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self.cutDepth_entry.editingFinished.connect(self.on_calculate_tool_dia)
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self.tipDia_entry.editingFinished.connect(self.on_calculate_tool_dia)
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self.tipAngle_entry.editingFinished.connect(self.on_calculate_tool_dia)
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self.calculate_vshape_button.clicked.connect(self.on_calculate_tool_dia)
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self.mm_entry.editingFinished.connect(self.on_calculate_inch_units)
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self.inch_entry.editingFinished.connect(self.on_calculate_mm_units)
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self.calculate_plate_button.clicked.connect(self.on_calculate_eplate)
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def run(self):
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FlatCAMTool.run(self)
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self.set_tool_ui()
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self.app.ui.notebook.setTabText(2, "Calc. Tool")
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def install(self, icon=None, separator=None, **kwargs):
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FlatCAMTool.install(self, icon, separator, shortcut='ALT+C', **kwargs)
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def set_tool_ui(self):
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## Initialize form
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self.mm_entry.set_value('0')
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self.inch_entry.set_value('0')
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self.pcblength_entry.set_value('10')
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self.pcbwidth_entry.set_value('10')
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self.cdensity_entry.set_value('13')
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self.growth_entry.set_value('10')
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self.cvalue_entry.set_value(2.80)
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self.time_entry.set_value(33.0)
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if self.app.defaults["units"] == 'MM':
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self.tipDia_entry.set_value('0.2')
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self.tipAngle_entry.set_value('45')
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self.cutDepth_entry.set_value('0.25')
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self.effectiveToolDia_entry.set_value('0.39')
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else:
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self.tipDia_entry.set_value('7.87402')
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self.tipAngle_entry.set_value('45')
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self.cutDepth_entry.set_value('9.84252')
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self.effectiveToolDia_entry.set_value('15.35433')
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def on_calculate_tool_dia(self):
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# Calculation:
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# Manufacturer gives total angle of the the tip but we need only half of it
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# tangent(half_tip_angle) = opposite side / adjacent = part_of _real_dia / depth_of_cut
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# effective_diameter = tip_diameter + part_of_real_dia_left_side + part_of_real_dia_right_side
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# tool is symmetrical therefore: part_of_real_dia_left_side = part_of_real_dia_right_side
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# effective_diameter = tip_diameter + (2 * part_of_real_dia_left_side)
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# effective diameter = tip_diameter + (2 * depth_of_cut * tangent(half_tip_angle))
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try:
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tip_diameter = float(self.tipDia_entry.get_value())
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except ValueError:
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# try to convert comma to decimal point. if it's still not working error message and return
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try:
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tip_diameter = float(self.tipDia_entry.get_value().replace(',', '.'))
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except ValueError:
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self.app.inform.emit("[error_notcl]Wrong value format entered, "
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"use a number.")
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return
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try:
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half_tip_angle = float(self.tipAngle_entry.get_value())
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except ValueError:
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# try to convert comma to decimal point. if it's still not working error message and return
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try:
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half_tip_angle = float(self.tipAngle_entry.get_value().replace(',', '.'))
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except ValueError:
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self.app.inform.emit("[error_notcl]Wrong value format entered, "
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"use a number.")
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return
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half_tip_angle /= 2
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try:
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cut_depth = float(self.cutDepth_entry.get_value())
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except ValueError:
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# try to convert comma to decimal point. if it's still not working error message and return
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try:
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cut_depth = float(self.cutDepth_entry.get_value().replace(',', '.'))
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except ValueError:
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self.app.inform.emit("[error_notcl]Wrong value format entered, "
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"use a number.")
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return
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tool_diameter = tip_diameter + (2 * cut_depth * math.tan(math.radians(half_tip_angle)))
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self.effectiveToolDia_entry.set_value("%.4f" % tool_diameter)
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def on_calculate_inch_units(self):
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self.inch_entry.set_value('%.6f' % (float(self.mm_entry.get_value()) / 25.4))
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def on_calculate_mm_units(self):
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self.mm_entry.set_value('%.6f' % (float(self.inch_entry.get_value()) * 25.4))
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def on_calculate_eplate(self):
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try:
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length = float(self.pcblength_entry.get_value())
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except ValueError:
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# try to convert comma to decimal point. if it's still not working error message and return
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try:
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length = float(self.pcblength_entry.get_value().replace(',', '.'))
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except ValueError:
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self.app.inform.emit("[error_notcl]Wrong value format entered, "
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"use a number.")
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return
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try:
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width = float(self.pcbwidth_entry.get_value())
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except ValueError:
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# try to convert comma to decimal point. if it's still not working error message and return
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try:
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width = float(self.pcbwidth_entry.get_value().replace(',', '.'))
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except ValueError:
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self.app.inform.emit("[error_notcl]Wrong value format entered, "
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"use a number.")
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return
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try:
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density = float(self.cdensity_entry.get_value())
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except ValueError:
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# try to convert comma to decimal point. if it's still not working error message and return
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try:
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density = float(self.cdensity_entry.get_value().replace(',', '.'))
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except ValueError:
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self.app.inform.emit("[error_notcl]Wrong value format entered, "
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"use a number.")
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return
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try:
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copper = float(self.growth_entry.get_value())
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except ValueError:
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# try to convert comma to decimal point. if it's still not working error message and return
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try:
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copper = float(self.growth_entry.get_value().replace(',', '.'))
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except ValueError:
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self.app.inform.emit("[error_notcl]Wrong value format entered, "
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"use a number.")
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return
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calculated_current = (length * width * density) * 0.0021527820833419
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calculated_time = copper * 2.142857142857143 * float(20 / density)
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self.cvalue_entry.set_value('%.2f' % calculated_current)
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self.time_entry.set_value('%.1f' % calculated_time)
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# end of file |